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heating-mpc-ha/custom_components/heating_mpc/physics.py
T
buzeraandClaude Opus 5.5 00e70c612b Model electrical heat sources (UPS, gaming PC) per zone
Electrical equipment heats its room, and a gaming session can add
hundreds of watts, which the 3-parameter model attributed to the boiler
or the bias term.

heat_sources.py adds heat sources as config subentries ("Add heat
source"): an active-power sensor (W/kW; VA and % rejected), the zone,
the share that becomes heat, an automatic baseline (20th percentile of
24 h, so the persistent UPS load is not double counted with the bias
term) or a manual one, an optional "included in" parent (the UPS total
minus a separately measured PC, one level deep) and a first-order
thermal response time. The heat during each interval is the power held
from its start, like the radiator lag. After startup or an outage a
source's response must run two time constants before it counts as
settled.

zone_model.py layers each zone: the base model is kept unchanged as the
fallback and comparison, and an extended FeatureLearner adds "internal"
(kW above baseline after the response) and neighbour coupling for
adjacent zones. It learns only intervals where all its inputs are
known, and is used for forecasts once as trained as the base. The
optimizer accepts a multi-zone step model; forecasts let extra power
fade to baseline with a configurable half-life (default 30 min).

On a synthetic office with thermostat cycling and gaming sessions the
extended model recovers the electrical, boiler and loss coefficients
within 10 %. Status lists each source's power, effective power,
baseline, variable and responding heat; models show the extended
coefficients with confidence. Saved models gain optional zone_models
and heat_sources keys.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:39:18 +02:00

289 lines
13 KiB
Python

"""Pure-Python small grey-box thermal model and binary model predictive control.
No Home Assistant imports; this module can be tested in isolation. Step=5 minutes.
This is an experimental thermal model, not a certified boiler controller.
"""
from __future__ import annotations
from dataclasses import dataclass, field
from itertools import product
from math import exp, isfinite
from typing import Any, Callable
# (zone temperatures, radiator lag at the end of the step, step index) -> new temperatures
StepModel = Callable[[dict[str, float], float, int], dict[str, float]]
from .learning import bound_covariance, positive_definite, rls_update
STEP_MINUTES = 5
# First-order radiator lag between the relay command and the heat reaching rooms.
LAG_TAU_SECONDS = 1200.0
HEAT_LAG = 1.0 - exp(-STEP_MINUTES * 60 / LAG_TAU_SECONDS)
# Learn only when the lag proxy is known within this half-width.
LAG_LEARN_MAX_UNCERTAINTY = 0.1
# Prior covariance; also the upper bound that stops RLS windup (see _bound_covariance).
PRIOR_P = ((0.0005, 0.0, 0.0), (0.0, 0.8, 0.0), (0.0, 0.0, 0.08))
PRIOR_VARIANCE = [PRIOR_P[i][i] for i in range(3)]
def bound(value: float, lo: float, hi: float) -> float:
return max(lo, min(hi, value))
def advance_lag(lag: float, command: bool, seconds: float) -> float:
"""Move the lag proxy towards the relay command over `seconds`."""
return lag + (1.0 - exp(-seconds / LAG_TAU_SECONDS)) * (float(command) - lag)
def relay_segments(
start_on: bool, start: float, changes: list[tuple[float, str]], end: float,
) -> list[tuple[bool, float]] | None:
"""Split [start, end] into (command, seconds) segments from ordered relay changes.
`changes` holds (timestamp, new_state) pairs. Return None when the command is
unknown for part of the interval: a state other than on/off, a change to the
state already in force (so transitions were missed), or out-of-order times.
"""
segments: list[tuple[bool, float]] = []
command, since = start_on, start
for when, state in changes:
if state not in ("on", "off") or not since <= when <= end or (state == "on") == command:
return None
segments.append((command, when - since))
command, since = state == "on", when
segments.append((command, end - since))
return segments
def lag_from_time_in_state(command: bool, seconds_in_state: float) -> tuple[float, float]:
"""Estimate the lag when only the time since the last relay change is known.
Starting from any unknown lag in [0, 1], `seconds_in_state` of a constant command
leaves the lag inside an interval of width exp(-t/tau). Return its midpoint and
half-width, so the error bound is explicit rather than assuming a steady state.
"""
width = exp(-max(0.0, seconds_in_state) / LAG_TAU_SECONDS)
return (1.0 - width / 2) if command else width / 2, width / 2
def _bound_covariance(p: list[list[float]]) -> None:
"""Covariance bound for the 3-parameter base model (see learning.bound_covariance)."""
bound_covariance(p, PRIOR_VARIANCE)
@dataclass
class Learner:
"""Recursive least squares for dT=a*(Tout-T)+b*effective_heat+c."""
theta: list[float] = field(default_factory=lambda: [0.002, 0.045, 0.0])
p: list[list[float]] = field(default_factory=lambda: [list(row) for row in PRIOR_P])
count: int = 0
error_sum: float = 0.0
on_count: int = 0
off_count: int = 0
# Samples offered but not fitted (outliers, implausible inputs).
rejected_count: int = 0
def predict_delta(self, temp: float, outside: float, heat: float) -> float:
a, b, c = self.theta
return a * (outside - temp) + b * heat + c
def learn(self, temp_before: float, temp_after: float, outside: float, effective_heat: float,
duration_seconds: float = 300, command: bool | None = None) -> bool:
if (not all(isfinite(x) for x in (temp_before, temp_after, outside, effective_heat))
or not 0 <= effective_heat <= 1
or not isfinite(duration_seconds) or not 270 <= duration_seconds <= 330):
return self._reject()
y = (temp_after - temp_before) * 300 / duration_seconds
if abs(y) > 0.8: # sensor glitch/door opened/restarted device
return self._reject()
x = [outside - temp_before, effective_heat, 1.0]
result = rls_update(self.theta, self.p, x, y)
if result is None:
return self._reject()
self.theta, residual = result
_bound_covariance(self.p)
# Physical constraints; avoids unstable temperature predictions.
self.theta = [
bound(self.theta[0], 0.0, 0.04),
bound(self.theta[1], 0.0, 0.25),
bound(self.theta[2], -0.06, 0.06),
]
self.count += 1
self.error_sum += abs(residual)
if command is not None:
if command:
self.on_count += 1
else:
self.off_count += 1
return True
def _reject(self) -> bool:
self.rejected_count += 1
return False
@property
def mae(self) -> float | None:
return self.error_sum / self.count if self.count else None
def as_dict(self) -> dict[str, Any]:
return {"theta": self.theta, "p": self.p, "count": self.count, "error_sum": self.error_sum,
"on_count": self.on_count, "off_count": self.off_count,
"rejected_count": self.rejected_count}
@classmethod
def from_dict(cls, source: dict[str, Any]) -> "Learner":
obj = cls()
try:
if not isinstance(source, dict):
return obj
theta = [float(v) for v in source["theta"]]
p = [[float(v) for v in r] for r in source["p"]]
if len(theta) != 3 or len(p) != 3 or any(len(r) != 3 for r in p):
return obj
if not all(isfinite(v) for v in theta + [v for row in p for v in row]):
return obj
if not (0 <= theta[0] <= .04 and 0 <= theta[1] <= .25 and -.06 <= theta[2] <= .06):
return obj
# Tolerate float round-off relative to magnitude (older versions could
# accumulate it during windup), then apply the current covariance bound.
for i in range(3):
for j in range(i):
if abs(p[i][j] - p[j][i]) > 1e-6 * max(1.0, abs(p[i][j]), abs(p[j][i])):
return obj
_bound_covariance(p)
# A covariance must be symmetric positive definite.
if not positive_definite(p):
return obj
counts = [source.get(key, 0)
for key in ("count", "on_count", "off_count", "rejected_count")]
if any(type(v) is not int or v < 0 for v in counts):
return obj
count, on_count, off_count, rejected_count = counts
error_sum = float(source.get("error_sum", 0))
if not isfinite(error_sum) or error_sum < 0 or on_count + off_count > count:
return obj
return cls(theta, p, count, error_sum, on_count, off_count, rejected_count)
except (KeyError, TypeError, ValueError, OverflowError):
return obj
def simulate_step(temps: dict[str, float], outside: float, lag: float,
command: bool, learners: dict[str, Learner]) -> tuple[dict[str, float], float]:
next_lag = lag + HEAT_LAG * (float(command) - lag)
new = {name: value + learners[name].predict_delta(value, outside, next_lag)
for name, value in temps.items()}
return new, next_lag
def optimize(
temps: dict[str, float], outside: float, effective_heat: float,
target: float, weights: dict[str, float], learners: dict[str, Learner],
is_on: bool, seconds_since_change: float, horizon_minutes: int = 120,
minimum_on_minutes: int = 15, minimum_off_minutes: int = 10,
switching_cost: float = .15, heating_cost: float = .025,
comfort_band: float = .15, target_offsets: dict[str, float] | None = None,
step_model: StepModel | None = None,
) -> dict[str, Any]:
"""Enumerate 15min ON/OFF plans; honor minimum ON/OFF durations.
120min = 256 plans (fast on Raspberry Pi 5). All rooms share one burner demand.
`target_offsets` shifts individual zones' targets (°C) relative to `target`.
`step_model` advances all zones together (electrical heat, ventilation,
neighbours); by default each zone uses its learner's base model.
"""
if not temps or set(temps) != set(learners):
raise ValueError("Missing room temperatures or learner")
if not 30 <= horizon_minutes <= 180 or horizon_minutes % 15:
raise ValueError("Horizon must be 30..180 minutes in 15-minute steps")
if not isfinite(target) or not isfinite(outside):
raise ValueError("Invalid temperature")
if any(not isfinite(t) for t in temps.values()):
raise ValueError("Invalid room temperature")
if any(not isfinite(float(weights.get(room, 0))) or float(weights.get(room, 0)) <= 0 for room in temps):
raise ValueError("All rooms need a positive weight")
if not isfinite(effective_heat) or not 0 <= effective_heat <= 1:
raise ValueError("Invalid heating lag")
if any(not isfinite(v) or v < 0 for v in (
seconds_since_change, minimum_on_minutes, minimum_off_minutes,
switching_cost, heating_cost, comfort_band,
)):
raise ValueError("Invalid optimizer parameter")
total_weight = sum(float(weights[room]) for room in temps)
if not isfinite(total_weight):
raise ValueError("Invalid total weight")
norm = {room: float(weights[room]) / total_weight for room in temps}
offsets = target_offsets or {}
if any(not isfinite(float(offsets.get(room, 0.0))) for room in temps):
raise ValueError("Invalid target offset")
targets = {room: target + float(offsets.get(room, 0.0)) for room in temps}
mean_target = sum(norm[room] * targets[room] for room in temps)
blocks = horizon_minutes // 15
nsteps_per_block = 3
def advance(state: dict[str, float], lag: float, bit: bool, k: int) -> tuple[dict[str, float], float]:
if step_model is None:
return simulate_step(state, outside, lag, bit, learners)
next_lag = lag + HEAT_LAG * (float(bit) - lag)
return step_model(state, next_lag, k), next_lag
best = float("inf")
result = None
min_on_s = minimum_on_minutes * 60
min_off_s = minimum_off_minutes * 60
elapsed_initial = max(0.0, seconds_since_change)
# More sequences than 4096 are deliberately excluded by horizon validation.
for bits in product((False, True), repeat=blocks):
current = bool(is_on)
elapsed_s = elapsed_initial
state = dict(temps)
lag = effective_heat
cost = 0.0
at_60 = None
feasible = True
for idx, bit in enumerate(bits):
if bit != current:
minimum = min_on_s if current else min_off_s
if elapsed_s < minimum:
feasible = False
break
cost += switching_cost
elapsed_s = 0.0
current = bit
for tick in range(nsteps_per_block):
state, lag = advance(state, lag, bit, idx * nsteps_per_block + tick)
if not all(isfinite(v) for v in state.values()):
raise ValueError("Non-finite simulated temperature")
mismatch = sum(
norm[room] * max(0.0, abs(value - targets[room]) - comfort_band) ** 2
for room, value in state.items()
)
# A lower bound on weighted average comfort also matters.
avg = sum(norm[r] * value for r, value in state.items())
mismatch += max(0.0, abs(avg - mean_target) - comfort_band) ** 2
cost += 8.0 * mismatch + (heating_cost if bit else 0.0)
if idx * 15 + (tick + 1) * STEP_MINUTES == 60:
at_60 = dict(state)
elapsed_s += 15 * 60
if feasible and cost < best:
best = cost
result = (bits, at_60 or {}, dict(state))
if result is None:
raise RuntimeError("No feasible schedule")
plan, temps_60m, temps_end = result
# Re-simulate the chosen plan for its trajectory, keeping the search loop lean.
trajectory: dict[str, list[float]] = {room: [] for room in temps}
state, lag = dict(temps), effective_heat
for idx, bit in enumerate(plan):
for tick in range(nsteps_per_block):
state, lag = advance(state, lag, bit, idx * nsteps_per_block + tick)
for room, value in state.items():
trajectory[room].append(round(value, 3))
return {
"proposal": bool(plan[0]),
"plan_15min": [int(v) for v in plan],
"predicted_60m": {r: round(t, 3) for r, t in temps_60m.items()},
"predicted_end": {r: round(t, 3) for r, t in temps_end.items()},
"trajectory_15min": trajectory,
"cost": round(best, 4),
}