Polling only sees the relay's current state and last change, so two or more changes between polls (e.g. an on/off round trip) made the lag estimate unknown and paused learning for about half an hour. Subscribe to the relay's state changes (read-only) and integrate every recorded change between polls. Because HA delivers these events one loop iteration late, the current state stays authoritative and fills in a change not yet recorded. Unknown periods (non on/off states, missed transitions, event overflow) still restart the estimate with an explicit error bound. Without the listener, behavior is as before. HA skips unload callbacks after unexpected setup errors, so setup now removes the listener itself on any failure and registers it for unload only once setup succeeds. Tested on HA Core 2025.12.0 and 2026.2.3. Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
282 lines
12 KiB
Python
282 lines
12 KiB
Python
"""Pure-Python small grey-box thermal model and binary model predictive control.
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No Home Assistant imports; this module can be tested in isolation. Step=5 minutes.
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This is an experimental thermal model, not a certified boiler controller.
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"""
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from __future__ import annotations
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from dataclasses import dataclass, field
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from itertools import product
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from math import exp, isfinite
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from typing import Any
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STEP_MINUTES = 5
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# First-order radiator lag between the relay command and the heat reaching rooms.
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LAG_TAU_SECONDS = 1200.0
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HEAT_LAG = 1.0 - exp(-STEP_MINUTES * 60 / LAG_TAU_SECONDS)
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# Learn only when the lag proxy is known within this half-width.
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LAG_LEARN_MAX_UNCERTAINTY = 0.1
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# Prior covariance; also the upper bound that stops RLS windup (see _bound_covariance).
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PRIOR_P = ((0.0005, 0.0, 0.0), (0.0, 0.8, 0.0), (0.0, 0.0, 0.08))
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def bound(value: float, lo: float, hi: float) -> float:
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return max(lo, min(hi, value))
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def advance_lag(lag: float, command: bool, seconds: float) -> float:
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"""Move the lag proxy towards the relay command over `seconds`."""
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return lag + (1.0 - exp(-seconds / LAG_TAU_SECONDS)) * (float(command) - lag)
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def relay_segments(
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start_on: bool, start: float, changes: list[tuple[float, str]], end: float,
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) -> list[tuple[bool, float]] | None:
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"""Split [start, end] into (command, seconds) segments from ordered relay changes.
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`changes` holds (timestamp, new_state) pairs. Return None when the command is
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unknown for part of the interval: a state other than on/off, a change to the
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state already in force (so transitions were missed), or out-of-order times.
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"""
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segments: list[tuple[bool, float]] = []
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command, since = start_on, start
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for when, state in changes:
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if state not in ("on", "off") or not since <= when <= end or (state == "on") == command:
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return None
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segments.append((command, when - since))
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command, since = state == "on", when
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segments.append((command, end - since))
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return segments
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def lag_from_time_in_state(command: bool, seconds_in_state: float) -> tuple[float, float]:
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"""Estimate the lag when only the time since the last relay change is known.
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Starting from any unknown lag in [0, 1], `seconds_in_state` of a constant command
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leaves the lag inside an interval of width exp(-t/tau). Return its midpoint and
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half-width, so the error bound is explicit rather than assuming a steady state.
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"""
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width = exp(-max(0.0, seconds_in_state) / LAG_TAU_SECONDS)
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return (1.0 - width / 2) if command else width / 2, width / 2
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def _bound_covariance(p: list[list[float]]) -> None:
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"""Keep P symmetric and no less certain than the prior, in place.
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With forgetting, unexcited directions (e.g. heat input during a summer with the
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relay off) grow by 1/forgetting each step without limit. Scaling row and column i
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together is a congruence transform, so positive definiteness is preserved.
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"""
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for i in range(3):
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for j in range(i):
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p[i][j] = p[j][i] = (p[i][j] + p[j][i]) / 2
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for i in range(3):
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if p[i][i] > PRIOR_P[i][i]:
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scale = (PRIOR_P[i][i] / p[i][i]) ** .5
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for j in range(3):
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p[i][j] *= scale
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for j in range(3):
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p[j][i] *= scale
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p[i][i] = PRIOR_P[i][i]
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@dataclass
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class Learner:
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"""Recursive least squares for dT=a*(Tout-T)+b*effective_heat+c."""
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theta: list[float] = field(default_factory=lambda: [0.002, 0.045, 0.0])
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p: list[list[float]] = field(default_factory=lambda: [list(row) for row in PRIOR_P])
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count: int = 0
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error_sum: float = 0.0
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on_count: int = 0
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off_count: int = 0
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def predict_delta(self, temp: float, outside: float, heat: float) -> float:
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a, b, c = self.theta
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return a * (outside - temp) + b * heat + c
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def learn(self, temp_before: float, temp_after: float, outside: float, effective_heat: float,
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duration_seconds: float = 300, command: bool | None = None) -> bool:
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if not all(isfinite(x) for x in (temp_before, temp_after, outside, effective_heat)):
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return False
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if not 0 <= effective_heat <= 1:
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return False
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if not isfinite(duration_seconds) or not 270 <= duration_seconds <= 330:
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return False
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y = (temp_after - temp_before) * 300 / duration_seconds
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if abs(y) > 0.8: # sensor glitch/door opened/restarted device
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return False
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x = [outside - temp_before, effective_heat, 1.0]
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predicted = sum(t * v for t, v in zip(self.theta, x))
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residual = y - predicted
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px = [sum(self.p[i][j] * x[j] for j in range(3)) for i in range(3)]
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forgetting = 0.999
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denominator = forgetting + sum(x[i] * px[i] for i in range(3))
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if not isfinite(denominator) or denominator <= 0:
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return False
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k = [value / denominator for value in px]
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self.theta = [t + k[i] * residual for i, t in enumerate(self.theta)]
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for i in range(3):
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for j in range(3):
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self.p[i][j] = (self.p[i][j] - k[i] * px[j]) / forgetting
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_bound_covariance(self.p)
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# Physical constraints; avoids unstable temperature predictions.
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self.theta = [
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bound(self.theta[0], 0.0, 0.04),
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bound(self.theta[1], 0.0, 0.25),
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bound(self.theta[2], -0.06, 0.06),
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]
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self.count += 1
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self.error_sum += abs(residual)
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if command is not None:
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if command:
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self.on_count += 1
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else:
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self.off_count += 1
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return True
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@property
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def mae(self) -> float | None:
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return self.error_sum / self.count if self.count else None
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def as_dict(self) -> dict[str, Any]:
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return {"theta": self.theta, "p": self.p, "count": self.count, "error_sum": self.error_sum,
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"on_count": self.on_count, "off_count": self.off_count}
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@classmethod
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def from_dict(cls, source: dict[str, Any]) -> "Learner":
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obj = cls()
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try:
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if not isinstance(source, dict):
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return obj
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theta = [float(v) for v in source["theta"]]
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p = [[float(v) for v in r] for r in source["p"]]
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if len(theta) != 3 or len(p) != 3 or any(len(r) != 3 for r in p):
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return obj
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if not all(isfinite(v) for v in theta + [v for row in p for v in row]):
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return obj
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if not (0 <= theta[0] <= .04 and 0 <= theta[1] <= .25 and -.06 <= theta[2] <= .06):
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return obj
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# Tolerate float round-off relative to magnitude (older versions could
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# accumulate it during windup), then apply the current covariance bound.
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for i in range(3):
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for j in range(i):
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if abs(p[i][j] - p[j][i]) > 1e-6 * max(1.0, abs(p[i][j]), abs(p[j][i])):
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return obj
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_bound_covariance(p)
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# A covariance must be symmetric positive definite (Cholesky check).
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lower = [[0.0] * 3 for _ in range(3)]
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for i in range(3):
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for j in range(i + 1):
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value = p[i][j] - sum(lower[i][k] * lower[j][k] for k in range(j))
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if i == j:
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if value <= 0 or not isfinite(value):
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return obj
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lower[i][j] = value ** .5
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else:
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lower[i][j] = value / lower[j][j]
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counts = [source.get(key, 0) for key in ("count", "on_count", "off_count")]
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if any(type(v) is not int or v < 0 for v in counts):
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return obj
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count, on_count, off_count = counts
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error_sum = float(source.get("error_sum", 0))
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if not isfinite(error_sum) or error_sum < 0 or on_count + off_count > count:
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return obj
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return cls(theta, p, count, error_sum, on_count, off_count)
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except (KeyError, TypeError, ValueError, OverflowError):
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return obj
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def simulate_step(temps: dict[str, float], outside: float, lag: float,
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command: bool, learners: dict[str, Learner]) -> tuple[dict[str, float], float]:
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next_lag = lag + HEAT_LAG * (float(command) - lag)
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new = {name: value + learners[name].predict_delta(value, outside, next_lag)
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for name, value in temps.items()}
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return new, next_lag
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def optimize(
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temps: dict[str, float], outside: float, effective_heat: float,
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target: float, weights: dict[str, float], learners: dict[str, Learner],
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is_on: bool, seconds_since_change: float, horizon_minutes: int = 120,
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minimum_on_minutes: int = 15, minimum_off_minutes: int = 10,
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switching_cost: float = .15, heating_cost: float = .025,
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comfort_band: float = .15,
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) -> dict[str, Any]:
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"""Enumerate 15min ON/OFF plans; honor minimum ON/OFF durations.
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120min = 256 plans (fast on Raspberry Pi 5). All rooms share one burner demand.
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"""
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if not temps or set(temps) != set(learners):
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raise ValueError("Missing room temperatures or learner")
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if not 30 <= horizon_minutes <= 180 or horizon_minutes % 15:
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raise ValueError("Horizon must be 30..180 minutes in 15-minute steps")
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if not isfinite(target) or not isfinite(outside):
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raise ValueError("Invalid temperature")
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if any(not isfinite(t) for t in temps.values()):
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raise ValueError("Invalid room temperature")
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if any(not isfinite(float(weights.get(room, 0))) or float(weights.get(room, 0)) <= 0 for room in temps):
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raise ValueError("All rooms need a positive weight")
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if not isfinite(effective_heat) or not 0 <= effective_heat <= 1:
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raise ValueError("Invalid heating lag")
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if any(not isfinite(v) or v < 0 for v in (
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seconds_since_change, minimum_on_minutes, minimum_off_minutes,
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switching_cost, heating_cost, comfort_band,
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)):
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raise ValueError("Invalid optimizer parameter")
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total_weight = sum(float(weights[room]) for room in temps)
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if not isfinite(total_weight):
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raise ValueError("Invalid total weight")
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norm = {room: float(weights[room]) / total_weight for room in temps}
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blocks = horizon_minutes // 15
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nsteps_per_block = 3
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best = float("inf")
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result = None
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min_on_s = minimum_on_minutes * 60
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min_off_s = minimum_off_minutes * 60
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elapsed_initial = max(0.0, seconds_since_change)
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# More sequences than 4096 are deliberately excluded by horizon validation.
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for bits in product((False, True), repeat=blocks):
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current = bool(is_on)
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elapsed_s = elapsed_initial
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state = dict(temps)
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lag = effective_heat
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cost = 0.0
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at_60 = None
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feasible = True
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for idx, bit in enumerate(bits):
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if bit != current:
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minimum = min_on_s if current else min_off_s
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if elapsed_s < minimum:
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feasible = False
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break
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cost += switching_cost
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elapsed_s = 0.0
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current = bit
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for tick in range(nsteps_per_block):
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state, lag = simulate_step(state, outside, lag, bit, learners)
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mismatch = sum(
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norm[room] * max(0.0, abs(value - target) - comfort_band) ** 2
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for room, value in state.items()
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)
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# A lower bound on weighted average comfort also matters.
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avg = sum(norm[r] * value for r, value in state.items())
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mismatch += max(0.0, abs(avg - target) - comfort_band) ** 2
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cost += 8.0 * mismatch + (heating_cost if bit else 0.0)
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if idx * 15 + (tick + 1) * STEP_MINUTES == 60:
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at_60 = dict(state)
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elapsed_s += 15 * 60
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if feasible and cost < best:
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best = cost
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result = (bits, at_60 or {}, dict(state))
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if result is None:
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raise RuntimeError("No feasible schedule")
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plan, temps_60m, temps_end = result
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return {
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"proposal": bool(plan[0]),
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"plan_15min": [int(v) for v in plan],
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"predicted_60m": {r: round(t, 3) for r, t in temps_60m.items()},
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"predicted_end": {r: round(t, 3) for r, t in temps_end.items()},
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"cost": round(best, 4),
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}
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